An analysis of adhesive-bonded single-lap joints cracking

Analysis of adhesivebonded singlelap joint with an interfacial crack and a void article in international journal of adhesion and adhesives 316. Brittle failure of adhesively bonded single lap joints is considered in this paper. Joint con guration the joint dimensions and applied loads are given in. Stressstrain analysis of singlelap tensile loaded adhesive joints pero raos, drazan kozak and mirjana lucic university of osijek, mechanical engineering faculty in slavonski brod, trg ivane brli cmazuranic 2 hr35000 slavonski brod, croatia, tel. Guide for use of adhesivebonded singlelap joint specimen test results, astm international, west conshohocken, astm d4896 2012. Evaluation method of adhesive joint strength based on the. Section 3 covers the numerical modelling of the single lap test using the finite element method.

The slope of the scarf is the main factor determining the stresses developed on the inclined section of scarf joints. The adhesive used was an elastictraction material, which recorded failure of cohesive elements. Fatigue test has been carried out on aluminium to aluminium adhesively bonded single lap joint specimens in order to obtain the crack growth data i. Hence, to determine the failure mechanism of a typical bonded joint such as singlelap, doublelap and scarf joints shown in figure 2, a stressstrain distribution obtained from a finite element analysis based on the cohesive zone model will be carried out. The tests were performed in a 50 kn computer controlled servohydraulic test. Repo rt affdiar79al reptot 15 much,977 14nuuy 1979. The solution, while similar to volkersens treatment of tension loaded lap joints, is inherently twodimensional, and in general predicts a multicomponent adhesive shear stress state. Preloaded joint analysis methodology for space flight systems. Reissner reference 2 in 1944 for singlelap joints are the classical references.

Improved product performance and durability new and modern materials can be joined uniform stress distribution vibration is less good damping fig. Failure of adhesive bonded composite lap shear joints with. An analysis of adhesivebonded singlelap joints a commentary has been published. Three dimensional failure analysis and damage propagation. Including all of the detail of adhesively bonded joints into a model of a component will complicate an analysis because of several factors. The failure of the joint starts as a small crack around the middle of the joint between adhrend and top fillet and that proceeds towards either side of joint then it proceeds downwards. Babak soltannia, farid taheri, static, quasistatic and high loading rate effects on graphene nanoreinforced adhesively bonded singlelap joints, international journal of composite materials, vol. Analysis of adhesive bonded fiberreinforced composite joints. Adhesive bonded single lap joint adhesive fracture. Analysis of adhesively bonded inner tapered double lap joint.

Calculation examples of laminated composite joints are given. Stressstrain analysis of singlelap tensile loaded adhesive joints pero raos, drazan kozak and mirjana lucic university of osijek, mechanical engineering faculty in slavonski brod, trg ivane brli cmazuranic 2. Calculation of strain energy release rates for bonded joints with a prescribed crack, composite joints and connections, 10. Bond strength for adhesivebonded singlelap joints springerlink. The results show that single lap joint could carry up to 30% more tensile load than. Modelling of adhesively bonded joints april 2001 twi. Closure to discussion of an analysis of adhesivebonded singlelap joints 1984, asme j. Standard test method for strength properties of adhesively. This chapter focuses on experience with adhesively bonded joints in aircraft structures. International journal of solids and structures 1996 33 no. In real practice, there are defects present in the joint interface that decide the strength and durability of the component. Methods of analysis and failure predictions for adhesively bonded joints of uniform and variable bondline thickness may 2005 final report this document is available to the u. Y on the fracture parameters in a clamped cracked lap shear adhesive joint. A closedform stress analysis of an adhesive bonded lap joint subjected to spatially varying inplane shear loading is presented.

V joints 1 adhesive bonded joints 1 adhesive bonded joints flemming mortensen and ole thybo thomsen aalborg university, institute of mechanical engineering, denmark, 2000 the method used in esacomp for engineering analysis of adhesive bonded joints of various complexities is presented. Static, quasistatic and high loading rate effects on. Ii primary adhesively bojnded structure technology pabst vdesign handbook for adhesive bonding douglas air cra ftcompany mcdonnell douglas corporation lonvg brach. Jun 12, 2019 the number of publications in this new field is still relatively small. We use the firstorder shear deformation plate theory fsdt to analyze stresses in two layers bonded together with an adhesive as recommended by the astm d3165 standard, except that we also include a void within the adhesive.

Recently, experiments and simulations of single lap bonded joints and their application in a boat structure were presented 18. In the theoretical part, an analytical modal is described and a motion equation is built. We use the firstorder shear deformation plate theory fsdt to analyze stresses in two layers bonded together with an adhesive as recommended by the astm. Astm d3164 032017 standard test method for strength. Planning an analysis of an adhesive bonded component is not significantly different to that for other components. There is enormous literature on the analysis of adhesivebonded joints. Vibration analysis of single lap adhesive joint with non. This model provides the unified analysis of adhesive bonded cylindrical coupler joints. Compression shear properties of adhesively bonded singlelap.

Single lap adhesively bonded joints were investigated in this paper as a frequently applied adhesive joint design in engineering practice. They provided considerable elucidations of the qualitative behavior of. However, the fact is that adhesive joints existing in engineering bonding structures do not just withstand single tensile or shear loads. Using elasticity theory and the newly developed finitesegmented method, stress distributions in both adherends and adhesive can be evaluated. It covers their analysis emphasizing the inherent nonuniformity of adhesive bond stresses, their design, some common pitfalls in past and current practices the worst of which is the continued myth that adhesive bond load transfer is distributed uniformly over the bond area, so that all that is. Adhesive bonded double lap joints d technical report by l. Experimental and numerical failure analysis of adhesive. Introduction nowadays, the use of adhesive bonding has gained more popularity in almost every. Strength of adhesively bonded singlelap and lapshear joints. A threedimensional finite element analysis has been developed to compute the.

Finally, some principles for finite element analysis of bonded joints are described. Failure of adhesivebonded composite single lap joints with embedded cracks. Choosing an appropriate joining technique is important to have strong joints. Long beach, california 90846 january 1973 for langley research center hampton, virginia 23366 national aeronautics and space administration. The solution, while similar to volkersens treatment of tension loaded lap joints, is inherently twodimensional, and in general predicts a. A critical distance based method was proposed for predicting the strength of adhesive single lap joints. See guide d 4896 for further discussion of the concepts relative to interpretation of adhesive bonded single lap joints.

Pdf analysis of adhesivebonded singlelap joint with an. Single lap joint slj is a simple joint type that allows for joining two adherends easily. Bonded joint, finite element analysis, cohesive zone models. It is concluded that the finite element analysis of adhesively bonded joints will help future applications of adhesive bonding by allowing system parameters to be selected to give as large a process window as possible for successful joint manufacture.

Stresses in a standard metaltometal adhesivebonded lap joint are analyzed by a twodimensional. Analytical models of adhesively bonded jointspart i. Analysis of manufacturing parameters on the shear strength of. Analysis of adhesivebonded singlelap joint with an interfacial crack. Analysis of adhesive bonded single lap joint with an interfacial crack and a void alireza chadegani, romesh c. Adhesive bonding of polymer composites vinson 1989. A closedform stress analysis of an adhesivelybonded lap joint subjected to spatiallyvarying inplane shear loading is presented. The adhesive bonded lap joint most of the plane surface bonded and strength is decreased, contact area is less, then. Adhesively bonded joints are metal to metal or composite material joints 1. Taguchi analysis of bonded composite singlelap joints. Investigation of aluminum single lap adhesively bonded joints. Stressstrain analysis of adhesivebonded singlelap composite joints under cylindrical bending. A unified analysis of adhesivebonded cylindrical coupler joints. Astm d3163 012014 standard test method for determining.

Deepdyve is the largest online rental service for scholarly research with thousands of academic publications available at your fingertips. Two different formulations of the coupled criterion are compared and the effect of geometrically. Combine experimental and fem analysis of adhesive bonded. Ansys software is a comprehensive fea analysis finite element analysis tool for structural analysis in the mechanical engineering, including linear, nonlinear and dynamic studies. Predicting static strength in adhesively bonded single lap. A twodimensional approach of singlelap adhesive bonded joints.

Adhesively bonded joints in aircraft structures springerlink. Dynamic strain distribution measurement and crack detection of an adhesivebonded singlelap joint under cyclic loading using embedded fbg xiaoguang ning1, hideaki murayama1, kazuro kageyama1, daichi wada1, makoto kanai1, isamu ohsawa1 and hirotaka igawa2 1school of engineering, the university of tokyo,731 hongo, bunkyoku tokyo, 18656 japan 2japan aerospace exploration. Adhesive bonded joints are increasingly being used in aerospace and automotive industries due to the ease with which they can be formed. The joining of gfrpal, which mainly includes both adhesive bonding and. Analysis of adhesively bonded joints with gaps subjected to bending. A detection method to predict crack severity, based on joint dynamic behavior, is also proposed. Analysis of adhesivebonded singlelap joint with an interfacial crack and a void alireza chadegani, romesh c. The solution, while similar to volkersens treatment of tension loaded lap joints, is inherently twodimensional and, in general, predicts a. Overview of different strength prediction techniques for singlelap. Strength prediction of single and doublelap joints by. Abstract explicit analytical solutions are derived for the static loadcarrying capacity of singlelap adhesivebonded joints.

Finite element analysis, single lap joint, stress triaxiality, crack initiation, lifetime prediction 1. Parameterized stress analysis of bonded joints plays a crucial role in joint design and relevant life prediction. On the other hand, the xfem analysis was not adequate, especially for crack growth in mixed mode. Analysis and design of tee joints with double support. Strainenergy release rate analysis of adhesivebonded composite joints with prescribed interlaminar crack. The bonded joints in composite structures is a challenging point in both research study and industry application.

A parametric study w r broughton, l e crocker and j m urquhart npl materials centre national physical laboratory teddington, middlesex tw11 0lw, uk abstract a parametric study has been carried out to assess the reliability of different failure criteria. Investigation of defect effects on adhesively bonded joint. Experimental analysis of bonded single lap joint with. Deepdyve is the easiest way to get instant access to the academic journals you need. Although an adhesive layer has a strong shear capacity, its peeling resistance is poor. The influence of single lap geometry in adhesive and hybrid. International journal of adhesion and adhesives, vol. Butt joints bjs also occasionally appeared in some literatures on the research of tensile strength. The fuzzy finite element stress analysis of adhesive.

Oct 22, 2019 adhesive bonded lap joint is considered to be better substitute to riveted or welded joints for aerospace, marine and structural applications. Failure analysis of adhesively bonded joints table of conte. Evaluation of the singlelap joint using finite element analysis. Analysis of manufacturing parameters on the shear strength of aluminium adhesive singlelap joints. A coupled stress and energy criterion in the framework of finite fracture mechanics is employed to study crack initiation by means of a numerical model presented by hell et al.

The first phase involved a parametric study on a single lap joint using ansys finite element analysis software. Failure of adhesivebonded composite single lap joints with. Tubular adhesive joints under axial load journal of. Pdf adhesive bonding is widely used for sheet metal joining in automotive. Methodology in the current work adhesively bonded lap joints are prepared by using aluminum plates. Vibration analysis of adhesively bonded single lap joint. Therefore, the location of the 0 strain and the maximum strain in the measured longitudinal strain distribution in the overlap area, which may be used as indicators to estimate the crack front location of the crack, initiates at the overlap ends of the adhesivebonded singlelap joints. So it is important to model and analyze the composite bonded joint to.

Fatigue debond growth in adhesively bonded single lap joints. Standard test method for determining strength of adhesively bonded rigid plastic lapshear joints in shear by tension loading1 this standard is issued under the. An experimental investigation of static load capacity of algfrp. Read strength of adhesively bonded single lap and lap shear joints, international journal of solids and structures on deepdyve, the largest online rental service for scholarly research with thousands of academic publications available at your fingertips. Stress analysis of adhesive bonded joints under inplane. Stress analysis of adhesive bonded tubular lap joints. A total of different models with the same surface area of the adhesive layer were considered. This paper provides a refined stressfunction variational method for stress analysis of singlelap joints subjected to mechanical and thermomechanical loads. Hartsmith prepared under contract naslll234 douglas aircraft company mcdonnell douglas corporation 3855 lakewood blvd.

University of sydney, sydney, new south wales 2006. Numerous theoretical analyses of the mechanics of single lap adhesive bonded joints have been made since the original paper by goland and reissner refer ence l in 1944 accounting for the eccentricity in the load path. Compared with homogeneous and isotropic material, there is higher chance of stress concentration and intrinsic weak for this anisotropic structures. It is most common source of failure in structural laminates. Structural adhesives is a term that is used for any type of adhesive used to bond a loadbearing joint necessary for the structural integrity of a product, 2018. Stress distributions in single lap joint made with flexible adhesive were studied using finite element analysis.

Combine experimental and fem analysis of adhesive bonded single lap joint with alalloy flat adherends and preembedded artificial defects. The stresses in adhesive bonded tubular lap joints, subjected to axial and torsional loads, have been analysed using axisymmetric. Stressstrain analysis of singlelap tensile loaded adhesive. Mtehods of analysis and failure predictions for adhesively. Numerical analysis of the adhesive joints for singlelap adhesive joint involved determining the mean value of the destructive load as recorded in the experimental tests. Analysis of adhesivebonded singlelap joint with an.

Adhesivebonded doublelap joints technical report by l o j hartsmith. A threedimensional finite element analysis has been developed to compute the outofplane normal known as peel stress and shear stresses in an adhesively bonded single lap joint slj with laminated frp composite plates which, in comparison to other analytical methods for bonded joint analysis, is capable of handling more general situations related to initiation of damages and its growth. During the investigation the overlap length has been changed in. Analysis of adhesivebonded singlelap joint with an interfacial crack and a void. Department of transportation federal aviation administration. Pang, suseng elsevier, 1993 an analytical study is proposed to develop an advanced model for determining the stress and strain distributions of adhesivebonded composite singlelap joints under cylindrical bending. The work presented in this thesis involved the analysis of adhesive bonded joints for composite bridge decks and was divided into three phases. Adhesive joints, single lap joint, design of joint, fea software, universal testing machine, adhesive joint analysis 1. The fuzzy finite element stress analysis of adhesivebonded. Static, quasistatic and high loading rate effects on graphene nanoreinforced adhesively bonded singlelap joints. A general twodimensional 2d theoretical approach capable of providing an explicit closedform solution is developed for the calculation of elastic stresses in single lap adhesive bonded joints, assuming linear distribution of a longitudinal normal stress in the joint thickness direction. Pdf stress analysis of adhesivebonded lap joints researchgate. In many applications, bolted joints have been replaced by adhesivebonded joints because of the weight penalty and corrosion problems associated with bolted joints. Adhesive bonding, single lap joints, delamination, strain energy.

The results show that single lap joint could carry up to 30% more tensile load than the. Finite element analysis of crack growth in adhesively bonded joints. Batran department of engineering science and mechanics, virginia polytechnic institute and state university, blacksburg, va 24061, usa. This paper presents an analytical model to determine the strain energy release rate of an adhesivebonded singlelap composite joint with a prescribed cohesive crack within the bond. The modal analysis of aluminum material single lap adhesive bonded joint is done by finite element analysis method using ansys. Stress analysis of adhesivelybonded joints under inplane. Strainenergy release rate analysis of adhesivebonded. Analysis of single lap adhesive composite joints with. During the investigation the overlap length has been changed in the range from 15 to 60 mm. Related information on joints in composite structures which is described elsewhere in this handbook includes volume 1, chapter 7, section 7. Nov 08, 2015 taguchi analysis of bonded composite singlelap joints using a combined interfaceadhesive damage model. Sections 5 and 6 cover the effect of environmental degradation on the performance of single lap joints with and without perforations. To fill the gap, this paper presents the results of a numerical analysis of different single lap geometries in 1 pure adhesive and 2 hybrid joints. Vibration analysis includes determination of vibration parameters i.

Strain energy release rate analysis of adhesivebounded. Standard test method for determining strength of adhesively. Single lap joints sljs were often used to study the lap shear strength of adhesive joints. The crack detection is achieved through the determination of the axial natural frequencies of the joint as a function of the crack length, by determining the roots of a determinantal equation. Stress analysis of adhesivebonded lap joints article pdf available in the journal of strain analysis for engineering design 93. It is due to the ability to develop relatively lower stress concentration and fatigue severity in highly dynamic environment. This paper deals with the analytical and experimental vibration analysis of the single lap adhesive joint with nonuniform adhesive thickness. International journal of adhesion and adhesives, volume 40, pp. Using this method, the failure of sljs was predicted when the longitudinal strain along the adhesive midplane reached a critical value at a specific critical distance. Experimental tests and numerical modeling of single lap adhesive bonded joints were performed. Read taguchi analysis of bonded composite singlelap joints using a combined interfaceadhesive damage model, international journal of adhesion and adhesives on deepdyve, the largest online rental service for scholarly research with thousands of academic publications available at. Strength of adhesively bonded composite single lap joints with embedded cracks, aiaa, 363.

1179 529 184 1259 1429 538 1045 762 1138 896 1529 1097 490 236 913 684 1212 1315 1544 178 965 844 989 692 334 1489 239 254 997 805 1162 1473 92 1199 1243 759 1407 1478 616 961 955 689